Allison transmission wiring harness removal. Dave in the cage identifying allison wiring harnesses transtar. 2remove the oil pan and transmission internal oil filter. Allison transmission is the worlds largest manufacturer of automatic transmissions for commercial vehicles and off road applications. Allison 10002000 series transmission c5 clutch c2 clutch c3 clutch c4 clutch c1 clutch figure 2.
Owning an electronic transmission meant keeping the connections clean and. This is an easy to install fix if fluid is present in your connection. T tgm hr t9138 tool 4l30e 4l60e 4l80e allison 1000 harness removal tool t tgm hr t9138 4l60e 4l80e internal wiring harness removal tool. These automatic transmissions are developed for more than 300 leading world manufacturers of equipment and are used for the following sectors of the market buses rescuers and utilities builders and dispensers of products military and oil workers.
At least until the wiring problems began a year or two later. Refer to oil pan replacement. How to research and evaluate the best approach in fixing your allison transmission 3000 4000 series problem how to test the suspected parts using secret techniques used by top mechanics in your allison transmission 3000 4000 series. Now you can bolt the new pressure sensor manifold on then the metal tube install the new wiring harness and plug everything in replace the wire spring clips in their slots on the valvebody do not forget this as i believe these clips are actually retainer clips for the solenoids under them then push the new internal trans filter into place then the pan can be replaced and bolted back on.
Use j 44257 if the connector is not easily accessible. Internal wiring harness schematic and resistance chart. Indianapolis indiana model uaw 933 1000 series date. Dave shares his fool proof method for identifying allison transmission wiring harnesses.
The transmission main connector is actually one end of the. Allison 1000 2000 2400 wiring harness assembly d121446c allison 1000 2000 2400 wiring harness assembly internal mode gen4 gm applications 2006 up 29543336 parts automatic transmission parts. The er saf t liner pusher buses all came equipped with 3000 series transmissions and for the most part they were very reliable. Allison transmission division of general motors corp.
An over view on allison automatic transmission wiring we didnt experience the new world transmissions from allison until 1995.